Pressing Details – CBS Records

First RecordMy best early tour of the CBS Records plant was conducted by my friend Brad Pirch. He took me into every department and described what the engineering issues were in each place, how the process used to work and what was currently being done to improve.  He conveyed the same attitude as the Engineers from HQ: the plant is a wonderland of problems waiting to be solved. They shaved off minutes and pennies, which led to the high productivity and lower labor required in each successive plant. Brad had both scope and detail in his explanations. I begged Brad for memories about his 40 years as an engineer with CBS Records and he responded brilliantly. Enjoy!
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“My time started in the late 60’s in Terre Haute.  I will just describe the days of the glory of LP’s when (I think) about 5 companies were going strong:  Columbia, Warner Bros, RCA, Capitol, and MCA.  And I am just talking manufacturing of records, not the recording studio, acoustics, mastering, and marketing stuff.

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A Record Record Plant: CBS Records History

First RecordIn 1983 I had the honor of working in what was then the largest record plant in the world.

The actual claim is that the CBS Records plant in Carrollton, GA was  “the largest recorded-music manufacturing plant in the world.” This plant was awesome. We did everything – mastering, record pressing, printing, tape coating, injection molding, high-speed tape duplication, cassette assembly, packing, shipping, and record club fulfillment. (We also pressed video discs with injection-molded carriers, and no, I don’t want to talk about it. Yet.) Train cars of chemicals and vinyl pellets pulled up to what I was told were sixteen acres under one roof, although I haven’t verified that 700,000-square- ft estimate. People in the industry called us the Death Star. 

Before the CBS record plant in Carrollton, GA was built four years before, (more…)